Automated UT test systems

Automated UT test systems
Get A Quote Get A Quote

PrufTech Industries - Sister Concern of Mayuresh Engineers Download Brochure

Automated Test Systems Gantry Type
inspection of pipes, tubes and bars

We manufacture Automated UT test systems through our sister concern of Mayuresh Engineers.

AUTOMATED ULTRASONIC INSPECTION.

DIAMETER PIPE RANGE - FROM 60 MM TO 920 MM

Automated UT test systems
Automated UT test systems

Features

  • ProMotors - Icon Square Possible inspection with Phased array transducers.
  • ProMotors - Icon Square High level of defects detectability.
  • ProMotors - Icon Square Automatic calibration procedure available .
  • ProMotors - Icon Square Short untested ends.
  • ProMotors - Icon Square Scalability. Optionaly multiple acoustic blocks and carriages can be installed to increase throughput or the variety of detectable defect types.
  • ProMotors - Icon Square The test system can be equipped with additional inspection methods: eddy-current, MFL and other depending on the test requirements.
  • ProMotors - Icon Square Detailed and informative inspection results - defect locations are automatically marked on the pipe based on the inspection outcome, and the system generates a comprehensive, detailed inspection report for each pipe.

Test objects

  • ProMotors - Icon Square Oil-grade pipes according to API SC T and SL standards
  • ProMotors - Icon Square Seamless and welded pipes
  • ProMotors - Icon Square Boiler tubes
  • ProMotors - Icon Square Round section bars and tubes

Typical Equipment Setup

  • Icon Gantry-type ultrasonic test system for inspection of pipe body and ends, designed to detect longitudinal, transverse, inclined (22°, 45°, 67°) defects on outer and inner pipe walls, laminations, and to measure wall thickness using phased array (PA) technology.
  • Icon Operator workstation for monitoring and controlling the inspection process.
  • Icon Defect marking unit for automatic marking of detected defects.
  • Icon Closed-loop water preparation and supply system.
  • Icon Set of standard reference blocks (SRB / Calibration Blocks) manufactured from customer material; quantity and design defined during engineering phase.
  • Icon Three-position transportation system for moving pipes between inspection and marking stations, or cross-feed system with entry and exit roller tables.

Application

  • The gantry-type automated test system for high-speed ultrasonic inspection (AUT) of round-section tubes and pipes made of various steel grades with diameters ranging from 60 mm to 920 mm.

Types of defects

  • ProMotors - Icon Square Pipes and tubes inspection: Detection of longitudinal and transverse defects relative to the pipe axis, as well as oblique defects. Furthermore, lamination control and wall thickness measurement are performed.
  • ProMotors - Icon Square Bars inspection: 100% cross-sectional inspection of the bar for internal defects.

Length of Untested End Sections

  • Icon Longitudinal defects: not more than 10 mm
  • Icon Laminations: not more than 10 mm
  • Icon Wall thickness reduction: not more than 10 mm
  • Icon Transverse defects (both directions): not more than 3× wall thickness
  • Icon Oblique defects: not more than 10 mm of pipe feed into inspection zone

Test Object (Pipe) Parameters

  • Icon Outer Diameter: 60 – 920 mm
  • Icon Wall Thickness: 4 – 75 mm
  • Icon Pipe Length: 6 – 15 m
  • Icon Pipe Rotation Speed: Ø60 mm – 2000 mm/s, Ø245 mm – 250 mm/s, Ø426 mm – 150 mm/s
  • Icon Transducer Motion Speed: up to 2 m/s relative to pipe surface

Versatility

Available in both manual and semi-automatic models to suit various testing needs.

High Capacity

Head shot and coil shot capabilities ranging from 1500 Amp to 10000 Amp.

Comprehensive Service

We offer installation services to ensure seamless setup and operation.

Request A Service